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Rust repairs on JDM classics

Rust repairs on JDM (Japanese Domestic Market) classic cars are a common challenge for enthusiasts, as many older Japanese vehicles are prone to rust due to their age and sometimes inadequate rustproofing when new. Here’s a general approach to addressing rust on JDM classics:


### 1. **Assessment**

- **Surface Rust**: If the rust is limited to the surface, it can often be cleaned and repaired without major panel replacement.

- **Structural Rust**: Rust on frame rails, suspension mounts, or other critical areas may require welding, fabrication, or replacement parts.

- **Hidden Rust**: Common spots on JDM classics include the wheel wells, underbody, door sills, rocker panels, and around windows. Hidden rust may need a more thorough inspection.


### 2. **Preparation**

- **Cleaning**: Start by thoroughly washing and cleaning the area to remove dirt, grime, and loose rust. Use a wire brush, sandpaper, or a rust remover to clean the affected areas.

- **Grinding**: Rust must be ground down to bare metal. If it's a larger area, an angle grinder or sander can help. Be careful not to damage surrounding metal.


### 3. **Repair Methods**

- **Rust Converter**: On light surface rust, a rust converter can be used to stop the oxidation process. It chemically turns rust into a protective layer.

- **Cut and Weld**: For severe rust, you may need to cut out the damaged sections and weld in new metal. This is especially necessary for structural rust on the frame or body.

- **Patch Panels**: Many JDM classics have reproduction patch panels available, especially for popular models like the Nissan Skyline, Toyota Supra, or Datsun 240Z. These can be welded in to replace rusted sections.

- **Seam Sealing**: After welding, apply seam sealer to prevent moisture from entering the new joints, which can cause rust in the future.


### 4. **Priming and Painting**

- **Rust Inhibiting Primer**: After grinding, use a rust-inhibiting primer to prevent rust from forming again.

- **Body Filler**: If there are small imperfections, apply body filler and sand it smooth before painting.

- **Paint and Seal**: Match the original paint or repaint the affected area, ensuring that it's sealed properly with a clear coat or wax.


### 5. **Underbody Protection**

- **Rustproofing**: After the repair, consider applying rustproofing to the underbody, such as rubberized undercoating or cavity wax to protect against future rust, especially in moist climates.

- **Prevention**: Regularly clean and inspect the underbody, especially during winter if the car is driven in salty or wet conditions.


### 6. **Common Rust-Prone JDM Models**

- **Nissan Skyline (R32/R33/R34)**: Known for rust issues around the rear arches, chassis rails, and the battery tray.

- **Toyota Supra (MK3/MK4)**: Rust tends to form on the underbody, wheel arches, and hatch area.

- **Mazda RX-7 (FC/FD)**: Vulnerable around the door sills, rear arches, and underbody.

- **Datsun 240Z/260Z/280Z**: The older Z cars are notorious for rust in almost every section of the body, especially around the frame rails, floors, and rear quarter panels.


### 7. **Parts and Resources**

- **OEM and Aftermarket Parts**: Depending on the model, many JDM classics have a good selection of OEM replacement panels, or aftermarket parts specifically designed for rust repair.

- **Specialist Shops**: If you're not comfortable doing the repairs yourself, consider taking the car to a restoration shop that specializes in JDM classics. They’ll have the expertise and tools to properly address rust issues.


Rust repair on JDM classics can be time-consuming but is essential for preserving the value and longevity of these iconic cars.

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